Honeycomb Ceramics Mullite Honeycomb Ceramic Substrate Catalyst Substrate Ceramic Honeycomb
Honeycomb Ceramics Mullite Honeycomb Ceramic Substrate Catalyst Substrate Ceramic Honeycomb
1. Introduction
Our production process controls honeycomb properties like cell shape, wall thickness, porosity, and composition. We can engineer the substrate to achieve your application's thermal, mechanical, and chemical requirements. For example, altering cell wall thickness impacts strength and heat transfer rate. Increased porosity reduces density but lowers the elastic modulus. Ceramic chemistry changes thermal and electrical properties, abrasion resistance, and chemical durability. Our advanced manufacturing technologies enable high volume production of honeycomb substrates with tight dimensional tolerances. This ensures consistent performance across batches. We form the cellular structure using methods like extrusion, injection molding, and freeze casting. The green body undergoes binder removal and firing at over 1600°C to sinter and densify the structure. Advanced inspection and quality control validates integrity and uniformity. The result is a lightweight, reliable honeycomb substrate ready for your application. We also provide value-added services like custom machining, coatings, and attachments.
2． Overall dimensions standards
|
Item |
Overall dimensions |
standard values
|
Test method
|
|
Wall thinkness |
100CSI |
0.46MM±0.04 |
vernier caliper |
|
200CSI |
0.36MM±0.04 |
vernier caliper |
|
|
Overall dimensions |
OD:＜120MM |
±1.0MM |
vernier caliper |
|
≥120MM |
±1% |
vernier caliper |
|
|
Height:＜150 |
±1.0 |
vernier caliper |
|
|
≥150 |
±1%Height |
vernier caliper |
|
|
Hole density(Holes /inch2) |
100CSI |
100±10 |
vernier caliper |
|
200CSI |
200±10 |
vernier caliper |
|
|
Hole sealing integrity |
100% Intact |
Bright light perspective |
|
|
Internal crack |
|
|
Bright light perspective |
Physical and chemical properties
|
Item |
Standard value |
Test methods |
|
|
chemical component
|
Al2O3 |
35.4%±1.5% |
chemical analysis |
|
SiO2 |
50.9%±1.5% |
||
|
MgO |
13.5%±1.5% |
||
|
RT Mpa |
≥10.0Mpa |
universal material testing machine
|
|
|
porosity |
≥50% |
Gravimetric method |
|
|
Max. working temperature |
1400℃ |
high-temperature electric resistance furnace |
|
|
CET(800℃) |
≤1.2*10-6/℃ |
thermal dilatometer |
|
|
The average pore aperture |
7～15 |
Mercury Injection Apparatus |
|
Description:
This product is a kind of special structure and special material of wall flow ceramic honeycomb ceramic filter element, used in the diesel engine exhaust gas purification device, using the hole wall of the pore wall flow filter body, intercept, capture the carbon in the diesel exhaust smoke particles, diesel exhaust gas purification. There are cordierite and silicon carbide material.
Benefits of Products:
● High porosity of hole on the wall of high porosity, good liquidity and uniform distribution
● High temperature resistance, chemical corrosion resistance, thermal shock resistance and thermal shock resistance is strong
● The pressure drop is small
● High filtration efficiency, able to adapt to all kinds of regeneration
● Low thermal expansion coefficient
Specifications
|
Cell density (CPSI):100 and 200 |
||||
|
Item |
(mm) Sectional Dimension |
(mm2) Area of Section |
Shape of Section |
(mm) Height |
|
1 |
118.4(4.66”) |
11010 |
|
The height can be designed by customer |
|
2 |
127(5”) |
12667 |
|
|
|
3 |
144(5.66”) |
16286 |
|
|
|
4 |
150(5.9”) |
17671 |
|
|
|
5 |
190(7.5”) |
28352 |
|
|
|
6 |
228(9”) |
40828 |
|
|
|
7 |
240(9.5”) |
45238 |
|
|
|
8 |
267(10.5”) |
55990 |
|
|
|
9 |
286(11.25”) |
64242 |
|
|
|
10 |
305(12”) |
73061 |
|
|
|
11 |
330(13”) |
85529 |
|
|
|
12 |
381(15”) |
114009.00 |
|
|
|
13 |
457(18”) |
164029.00 |
|
|
|
14 |
144.8x81.3 |
9921.16 |
|
|
|
15 |
144x116 |
13366.67 |
|
|
|
16 |
188x103 |
16338 |
|
|
|
17 |
Trapezium 130x100 |
10530 |
|
|
|
18 |
203.3x97 |
17059 |
|
|
|
19 |
191.8×95.8 |
14698 |
|
|
|
20 |
190×134 |
22160 |
|
|
|
21 |
145×118 |
14120 |
|
|
|
22 |
154.9×127 |
15771.65 |
|
|
|
23 |
207.3×101.4 |
17753.25 |
|
|
|
24 |
207.4x100.4 |
17920 |
|
|
REMARK: The SIZE can be designed by customer
Competitive Advantage:
●The pressure drop is small
● Low thermal expansion coefficient
● High filtration efficiency, able to adapt to all kinds of regeneration
● High porosity of hole on the wall of high porosity, good liquidity and uniform distribution
● High temperature resistance, chemical corrosion resistance, thermal shock resistance and thermal shock resistance is strong
Wooden pallets with plastic film or according to your request.
1. Strong packing protects the goods from any possible damage during transit.
2. Solid packing and overall stuffing prevent the cases from vibration and jarring.
3. Necessary precaution is taken to protect goods from pilferage or rain.
4. Every possible precaution is taken to ensure our products in prime condition when reach customers around the world.
Jiangsu Yixing non-metallic Chemical Machinery Co., Ltd., founded in 1957, is a porous ceramic core of high-tech enterprises, since 1985, research and development production of cordierite ceramic honeycomb, and in 1989 won the National Ceramic - "Eighth Five plan" investment funding, is the first domestic development and production of cordierite honeycomb ceramic products.